Monday, May 21, 2018

TECH SPECIAL..... Cooling India in a 'greener' & more sustainable manner


Cooling India in a 'greener' & more sustainable manner

There is a apocryphal story attributed to a former southeast Asian political leader who when asked as to what was the single most important technological development of recent times, retorted that it was air conditioning. While this may be some exaggeration, there is no denying that air conditioners (ACs) have made at least the tropics liveable and raised productivity. Indeed, the energy required to cool (or heat) homes and offices accounts for a significant portion of global energy consumption and making it more efficient is an important component of national strategies to reducing carbon emissions.
Demand for ACs is soaring in India, driven by rising aspirations, increasing affordability, and better availability of uninterrupted power across the country. The room AC stock in the country has increased from 2-mn units in 2006 to about 30-mn, and there does not seem to be a let up in demand. What was once considered a luxury, to be used sparingly to keep electricity bills low, is now deemed a convenience or even a necessity, and usage norms are becoming a lot more flexible.
Environmental impact
But ACs place a considerable burden on the environment. They are power guzzlers and just as importantly the refrigerant gases used in them – typically hydrocarbons containing fluorine or chlorine or both – have additional environmental impacts. Several have a high Global Warming Potential (GWP) – several hundreds of times that of carbon dioxide (CO2), the most commonly produced greenhouse gas – and many have been shown to deplete the ozone layer, a thin layer of the gas in the upper atmosphere that protects the planet against harmful ultraviolet (UV) radiation.
The problem of ozone depletion has been known for some time, and a global treaty – the Montreal Protocol – first addressed the issue by restricting and eventually banning usage of chlorofluorocarbons (CFCs), which were shown to be notoriously persistent molecules capable of punching a sizeable ‘hole’ in the ozone layer. Thanks to the initiative, this ‘hole’ has repaired itself at least to some extent, but the job is not yet done, as their replacements such as hydrochlorochlorofluorocarbons (HCFCs) and hydrofluorcarbons (HFCs) have also been shown to have some (albeit lower) ozone depleting potential (ODP) and GWP.
From Montreal to Kigali
In a follow-up to the Montreal pact, in 2016, 197 countries met in Kigali (Rwanda) and agreed to a global phase-out of HFCs. Compliance to this pact will also have significant global impact: India alone is expected to avoid use of HFCs equivalent to anywhere between 2-6 bn tonnes of CO2 in fulfilling its commitment, and about a quarter of this will come from reduction in the use of HFCs for room ACs. If the phase-out is faster – say, inline with commitments by developing countries – the benefits to the planet will be even greater.
Twin-track progress
There are two tracks by which room ACs can be made greener: making them more energy efficient and switching to coolants with low GWP and ODP.
According to estimates made by the Lawrence Berkeley National Laboratory, improving energy efficiency will have a far greater impact – perhaps three times as much as switching refrigerants. It calculates that if India’s AC stock were to become 30% more efficient (from 2015 levels) in terms of energy consumption, annual CO2 emissions will fall by 180-mtpa – roughly equivalent to 10% of the country’s Nationally Determined Contribution (NDCs) as per the to which India is a signatory. The commitment, it may be recalled, calls for a 33-35% decrease in the carbon intensity of the country’s Gross Domestic Product (GDP) by 2030.
The low GWP alternatives now offered in the room AC market include hydrocarbon HC-290 (better known as propane), with a GWP of just three; and the transitional refrigerant HFC-32, with GWP of 677, compared to the refrigerants HCFC-22 (GWP of 1,760) and HFC 410-A (GWP of 1,924).
According to a recent report ‘Improving Air Conditioners in India – Cooling India With Less Warming’ published by The Energy Research Institute (TERI), more than 50 room AC models are currently available in the country that have Indian Seasonal Energy Efficiency Ratios (ISEERs) – a measure of energy efficiency – of 4.0 or greater, with the best-in-class from Daikin, Godrej, Panasonic, LG and Hitachi having reached an ISEER level of 5.8 and upwards. These energy-efficient room ACs typically use HC-290 (up to 1.5-tonnes) or HFC-32 (up to 1.8-tonnes).
Further gains possible
The Montreal Protocol’s Technology and Economic Assessment Panel (TEAP) estimates that foreseeable technological innovations in room ACs will afford additional 30-40% energy savings from that afforded by current best available technologies, without prohibitive expense or difficulty.
In India, more energy-efficient Inverter ACs are taking market-shares from the more predominant fixed speed ACs. Early indications for this summer point to a 20% growth in Inverter AC sales, as compared to the previous year. Overall, in 2018, Inverter ACs are expected to account for about 40% of total room AC sales – a figure that is expected to rise to 65% by 2020, according to the TERI report, based on feedback from industry.
Comprehensive strategy needed
But cooling living and working spaces through room ACs has to be seen as part of a comprehensive strategy to utilise energy efficiently in buildings – residential and commercial. It must also cover use of efficient lighting (including natural lighting), natural cooling systems, use of renewable energy (in particular solar energy), and advanced materials that keep the insides of a building cool during summers and warm during winters.
Significant role for chemical industry
The chemical industry has much to contribute here. High performance insulation systems are but one example of the industry’s products that are now widely deployed, particularly in the developed world. Materials such as expanded polystyrene (EPS) and polyurethane foams (PUFs); durable and aesthetic door & window profiles made of unplasticised polyvinyl chloride (uPVC) that offer a snug fit; and sealants & adhesives made from epoxy resins that plug air leaks, are but a few offerings that are now widely used in construction.
Likewise, additives to coatings are now available that can reflect the infrared components of the incident sunlight, and so reduce the load on traditional air conditioning systems. These are typically put on rooftops and walls to reflect heat away. Even more exotic technologies such as liquid crystal windows that can turn from fully transparent to opaque, depending on the brightness needed, are now just making their mark in markets.
The benefits from such integrated approaches are considerable. The German chemical company, Bayer, for instance has a building in the outskirts of New Delhi, which uses several of these technologies – including PUFs and polycarbonate windows – to cut down energy consumption to a level that is more than compensated by the renewable power generated by the solar panels installed on its roofs. Admittedly, the capital costs of such construction are higher, but with scale-up, rising energy costs and incentives for ‘green’ buildings the payback times will get shorter.
Government initiatives in setting standards will be a big boost for all such ‘green’ initiatives. Revision in building codes prescribing insulation levels for large commercial buildings, to start with, could lead to a scale-up of capacities amongst solution providers and instil confidence amongst smaller, more risk-averse users. Mandating a minimum ISEER of 4.0 for room AC manufacturers could raise the bar of energy efficiency, as will the introduction of a low-GWP refrigerant label to encourage wider adoption of ‘greener’ refrigerant systems.
In India, space conditioning – mainly cooling – will account for two-third of energy demand in buildings by 2047, unless energy efficiency gains are pursued. The technologies to enable significant energy savings are very much available today and represent fairly easy pickings to transition to a ‘cool’ and more sustainable way of living and working!
News
Cooling India in a 'greener' & more sustainable manner - Ravi Raghavan
Author: Ravi Raghavan
There is a apocryphal story attributed to a former southeast Asian political leader who when asked as to what was the single most important technological development of recent times, retorted that it was air conditioning. While this may be some exaggeration, there is no denying that air conditioners (ACs) have made at least the tropics liveable and raised productivity. Indeed, the energy required to cool (or heat) homes and offices accounts for a significant portion of global energy consumption and making it more efficient is an important component of national strategies to reducing carbon emissions.
Demand for ACs is soaring in India, driven by rising aspirations, increasing affordability, and better availability of uninterrupted power across the country. The room AC stock in the country has increased from 2-mn units in 2006 to about 30-mn, and there does not seem to be a let up in demand. What was once considered a luxury, to be used sparingly to keep electricity bills low, is now deemed a convenience or even a necessity, and usage norms are becoming a lot more flexible.
Environmental impact
But ACs place a considerable burden on the environment. They are power guzzlers and just as importantly the refrigerant gases used in them – typically hydrocarbons containing fluorine or chlorine or both – have additional environmental impacts. Several have a high Global Warming Potential (GWP) – several hundreds of times that of carbon dioxide (CO2), the most commonly produced greenhouse gas – and many have been shown to deplete the ozone layer, a thin layer of the gas in the upper atmosphere that protects the planet against harmful ultraviolet (UV) radiation.
The problem of ozone depletion has been known for some time, and a global treaty – the Montreal Protocol – first addressed the issue by restricting and eventually banning usage of chlorofluorocarbons (CFCs), which were shown to be notoriously persistent molecules capable of punching a sizeable ‘hole’ in the ozone layer. Thanks to the initiative, this ‘hole’ has repaired itself at least to some extent, but the job is not yet done, as their replacements such as hydrochlorochlorofluorocarbons (HCFCs) and hydrofluorcarbons (HFCs) have also been shown to have some (albeit lower) ozone depleting potential (ODP) and GWP.
From Montreal to Kigali
In a follow-up to the Montreal pact, in 2016, 197 countries met in Kigali (Rwanda) and agreed to a global phase-out of HFCs. Compliance to this pact will also have significant global impact: India alone is expected to avoid use of HFCs equivalent to anywhere between 2-6 bn tonnes of CO2 in fulfilling its commitment, and about a quarter of this will come from reduction in the use of HFCs for room ACs. If the phase-out is faster – say, inline with commitments by developing countries – the benefits to the planet will be even greater.
Twin-track progress
There are two tracks by which room ACs can be made greener: making them more energy efficient and switching to coolants with low GWP and ODP.
According to estimates made by the Lawrence Berkeley National Laboratory, improving energy efficiency will have a far greater impact – perhaps three times as much as switching refrigerants. It calculates that if India’s AC stock were to become 30% more efficient (from 2015 levels) in terms of energy consumption, annual CO2 emissions will fall by 180-mtpa – roughly equivalent to 10% of the country’s Nationally Determined Contribution (NDCs) as per the to which India is a signatory. The commitment, it may be recalled, calls for a 33-35% decrease in the carbon intensity of the country’s Gross Domestic Product (GDP) by 2030.
The low GWP alternatives now offered in the room AC market include hydrocarbon HC-290 (better known as propane), with a GWP of just three; and the transitional refrigerant HFC-32, with GWP of 677, compared to the refrigerants HCFC-22 (GWP of 1,760) and HFC 410-A (GWP of 1,924).
According to a recent report ‘Improving Air Conditioners in India – Cooling India With Less Warming’ published by The Energy Research Institute (TERI), more than 50 room AC models are currently available in the country that have Indian Seasonal Energy Efficiency Ratios (ISEERs) – a measure of energy efficiency – of 4.0 or greater, with the best-in-class from Daikin, Godrej, Panasonic, LG and Hitachi having reached an ISEER level of 5.8 and upwards. These energy-efficient room ACs typically use HC-290 (up to 1.5-tonnes) or HFC-32 (up to 1.8-tonnes).
Further gains possible
The Montreal Protocol’s Technology and Economic Assessment Panel (TEAP) estimates that foreseeable technological innovations in room ACs will afford additional 30-40% energy savings from that afforded by current best available technologies, without prohibitive expense or difficulty.
In India, more energy-efficient Inverter ACs are taking market-shares from the more predominant fixed speed ACs. Early indications for this summer point to a 20% growth in Inverter AC sales, as compared to the previous year. Overall, in 2018, Inverter ACs are expected to account for about 40% of total room AC sales – a figure that is expected to rise to 65% by 2020, according to the TERI report, based on feedback from industry.
Comprehensive strategy needed
But cooling living and working spaces through room ACs has to be seen as part of a comprehensive strategy to utilise energy efficiently in buildings – residential and commercial. It must also cover use of efficient lighting (including natural lighting), natural cooling systems, use of renewable energy (in particular solar energy), and advanced materials that keep the insides of a building cool during summers and warm during winters.
Significant role for chemical industry
The chemical industry has much to contribute here. High performance insulation systems are but one example of the industry’s products that are now widely deployed, particularly in the developed world. Materials such as expanded polystyrene (EPS) and polyurethane foams (PUFs); durable and aesthetic door & window profiles made of unplasticised polyvinyl chloride (uPVC) that offer a snug fit; and sealants & adhesives made from epoxy resins that plug air leaks, are but a few offerings that are now widely used in construction.
Likewise, additives to coatings are now available that can reflect the infrared components of the incident sunlight, and so reduce the load on traditional air conditioning systems. These are typically put on rooftops and walls to reflect heat away. Even more exotic technologies such as liquid crystal windows that can turn from fully transparent to opaque, depending on the brightness needed, are now just making their mark in markets.
The benefits from such integrated approaches are considerable. The German chemical company, Bayer, for instance has a building in the outskirts of New Delhi, which uses several of these technologies – including PUFs and polycarbonate windows – to cut down energy consumption to a level that is more than compensated by the renewable power generated by the solar panels installed on its roofs. Admittedly, the capital costs of such construction are higher, but with scale-up, rising energy costs and incentives for ‘green’ buildings the payback times will get shorter.
Government initiatives in setting standards will be a big boost for all such ‘green’ initiatives. Revision in building codes prescribing insulation levels for large commercial buildings, to start with, could lead to a scale-up of capacities amongst solution providers and instil confidence amongst smaller, more risk-averse users. Mandating a minimum ISEER of 4.0 for room AC manufacturers could raise the bar of energy efficiency, as will the introduction of a low-GWP refrigerant label to encourage wider adoption of ‘greener’ refrigerant systems.
In India, space conditioning – mainly cooling – will account for two-third of energy demand in buildings by 2047, unless energy efficiency gains are pursued. The technologies to enable significant energy savings are very much available today and represent fairly easy pickings to transition to a ‘cool’ and more sustainable way of living and working!
- Ravi Raghavan
8MAY18

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